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Sprinter fuel return line. Air must be getting in somewhere or in several places? 3.

  • Sprinter fuel return line. Mercedes Sprinter Series: Fuel Injector Return Line Removal on 2. . com offers genuine Fuel Filter & Fuel Return Lines for 2007 Dodge Sprinter 3500 with great price and fast delivery. View,I broke the leak oil line T. Very hard location to work on and impossible to tow. Fuel injector return line for Sprinters from 2007-2009 with the OM642 engine. Do yourself a favor and dump the OEM design fuel filter for the one without a water sensor. Feb 24, 2021 · The return line was pretty straight forward to remove but I did have to cut the hose in order to remove the left side. The fuel rail supplies all 5 cylinders with high pressure fuel through short steel lines (#3 in above illustration). OEM Mercedes fuel Injector return line for some Sprinter Vans from 2010 to 2015. sometimes Benz calls it the (fuel injector oil leak line) P/N A642-070-81-32 for years 2012-2017 and that is what I belie is what you are referring to. The connector is broken at the nipple that connects to the fuel line (nipple is Feb 18, 2012 · If you're talking about a 2002-2006 T1N, the plastic line is the fuel return line, NOT the high pressure line. Fuel in the return line can cause a number of problems including: – Increased pressure on the fuel system, leading to possible leaks and engine damage. Oct 9, 2022 · So I broke the plastic tee on the fuel return line while changing the fuel filter. I got it today and installed it May 10, 2017 · I broke a connection to the leak line tee (fuel return) on my 2014 Sprinter RV while changing the fuel filter. Essential for correct filling of the internal injector cavity around the internal piezo armature, a constant back pressure therefore must exist and is created by that measured internal aperture factory tee Mercedes-Benz Sprinter 2500 Fuel Hoses and Lines Parts. Mercedes Filter Number is: 642-090-6352 Are there any 2001-2003 2. Choose top quality brands Bosch. 7L Diesel! How To: Part 16 - YouTube. So I broke the plastic tee on the fuel return line while changing the fuel filter (first picture). Are any special tools needed to change it?I am dead in the water at this point!This line has a very delicate nylon fitting right behind the fuel filter lines,when Fuel Injector Return Line Assembly 3. 98. Mercedes Sprinter, GL350 fuel injector return line removal, best way to do it is with WD-40 and nose pliers Watch informative videos on DIY repairs and maintenance for Mercedes Sprinter vans on YouTube. Installation is mixed from 2012-2015. Dorman OE Solutions Fuel Line Retaining Clip - 800-032. How to remove a fuel Injector return line Hello Everyone and Welcome To ZIMALETA Mar 22, 2015 · A new return fuel line with fittings (top of injectors) from the dealer is $300-350. If your fuel system parts are in need of repair, don’t compromise the performance and safety of your car with suspect, off-brand replacement parts Your Freightliner Sprinter 2500 will be happy to know that the search for the right Fuel Return Lines you’ve been looking for is over! Advance Auto Parts has 2 different Fuel Return Lines for your vehicle, ready for shipping or in-store pick up. Also used on the OM642 engine to clip the end return line to the metal return line junction. html?utm_source=google&utm_medium=ff&utm_content=TTC&utm_campaign= Mercedes-Benz OM642 3. 0L V6. May 3, 2024 · More likely the leaks are from: 1) old O-rings; 2) improperly mounted fuel line connections. Thanks for any help! Jerry Buy Fuel Injector Return Line For 2012-2017 2018 2019 2020 Mercedes W906 NCV3 Sprinter 3500 V6 3. May 31, 2017 · Re: O Rings Mercedes only sells them with the complete assembly of tubs, connectors and o rings for $175. Please verify if your van has the style with the hose extension. 2012-2020 sprinter fuel return linehttps://www. Diesel Specialists – Local Service – Worldwide Sales Return Line Connector T style, common rail injector LMM, Jeep and Sprinter Dec 31, 2020 · The high pressure pump is after the filter in the fuel system. This hose includes an 11 inch extension that came standard on some models. – Clogging of fuel filters due to debris or sediment buildup. Jun 13, 2016 · So, I'm changing the fuel filter in my 2008 3. 0L 6420708132: Fuel Injectors - Amazon. Cindy answered and all I had to say was "Brass tee fitting" and she knew exactly what I was talking about (part M-80 1169). #1 above is the fuel return line, a flexible line that connects to the top of all injectors and then goes down the rear of the motor to connect to the fuel filter. It's dripping all over the oil pan and alternator, etc but not on belts. Please verify if your can has the style with the hose extension. I bought a complete return line system that goes back to all the injectors for 175 dollars. View; Jul 26, 2017 · I thought I had some of my original plastic injector fuel return fittings, but I don't. No, there should not be fuel in the return line. The OEM leak line is an assembly -- cost about $120-$140. This hose does not include the hose extension. $109. partsgeek. Part #: 800-032 Line: DOR Limited Lifetime Warranty Buy a 2016 Mercedes Sprinter 3500 Fuel Return Line at discount prices. Jul 23, 2020 · If you changed the fuel filter in your NCV3 V6 diesel sprinter and broke the plastic T in the fuel return line right in front of the filter (probably you broke the passenger's side of the T off), these T's seem to work as replacements. 93. I bought one new on ebay for just over $40. From reading various posts there appears to be 3 main ways to fix this: 1. Thanks to the direction in other posts I ordered the parts from Flag NA (1-800-PARTS99)and got them in two days later. Now hose around #2,#3 and #4 are wet. it's routed under the high pressure fuel rail and I don't see how I can install the new one in the factory location without removing the fuel rail. com FREE DELIVERY possible on eligible purchases MoparPartsGiant. Does anybody have any info on changing this. com FREE DELIVERY possible on eligible Aug 9, 2023 · After I settled down, I got resourceful, I got an old document holder clip or alligator clip as I commonly call them, removed the spring steel wire from it, bent it around with the pliers , then had to grind it down so it would slip into the groove, a little more manipulation with pliers to get it to retain and stay in place, was able to get the van going again until the new clip turned up. Type: Fuel Line Retaining Clip. ZIMALETA Motors EBay Sprinter Parts Store eBay. The best part is, our Freightliner Sprinter 2500 Fuel Return Lines start from as little as $91. That is one of the most common items broken when working on sprinters, as its really frail and in a place where you can slip and Jan 20, 2012 · After testing all five injectors and finding all within tolerance, I reinstalled the Injector return line only to find that now injectors 1 and 5 were leaking from the top connection to the return line. Oct 14, 2022 · I'd love to get feedback from people smarter than myself why my solution may not work in the long run. Unlike the stock return line with plastic fittings that can crack and wear over time, these fittings are metal, made to outlast the originals. If you ignore the advisory you may experience a sudden change over in fuel supply activity at re-gen & be confronted by some very strange engine stalling with abnormal engine performance . Mar 21, 2020 · Europarts does have a kit for the OM647 - picture attached - but it doesn't include the hose in question. May 20, 2011 · Remove the 5 clips from the fuel return lines. The return line is the one with the blue connector from the tank. Thread starter Alain; Start Mar 4, 2022 Messages 2 Reaction score 0 Your Mercedes C class, 2014, 2. In the block with the fuel return lines is a bimetal valve that directs the returned and warmed fuel1 into the filter when it is cold (below 80 degrees F), or back Mercedes Sprinter 2500 / Sprinter 3500 USA Built 2018, Fuel Return Line by Genuine®. Buy. At some low(er) fuel tank volume the return tube will not be immersed into the fuel. I have never worked Oregon Fuel Injection. From EuropartsSD it is $125 shipped. Contact Us : Live Chat or 1-888-511-3595 × Mar 5, 2022 · Fuel return pipe hose replacement. Was thinking it might be the fuel return line but I can't feel it or find it anywhere despite the drawings in the service manual. Compare. Maybe I flushed some debris out doing this but its hard to verify. Since I didn't glue the replacement in, I used fuel line bracelet clamps on the barbed sides. I did pull of of the return line fittings and measured the OD of the O-ring while on the fitting, 5. When running, the fuel in the clear line leading upwards from the fuel filter was frothy. 69 Mar 23, 2015 · Yes I know about the fuel tap - but where do I get a connector to go from the tap (male) to lets say a barb for 1/4 or 3/16 fuel line?? Also I need a fuel return line that Mercedes says should go in the Sprinter fuel return line via a "Y" connector not a Tee. 99 New 2004-2006 thermostat Housing https://amzn. Fuel Injector Return Line (Sprinter OM642) $126. This return line does double duty. This hose is also known as the fuel injector leak line. 2. JerryW New member. thanks to the direction in the above mentioned posts I ordered the parts from Flag and got them in two days later. Once you break the bond between the fuel line and the metal the residual pressure will release and once you pull the line and move it around you will get a little spilling from the fuel line end. com offers genuine Fuel Line & Filter for 2003 Dodge Sprinter 2500 with great price and fast delivery. Pieces together 3 pieces for a temporary fix:-3mm Brass fitting-3mm Diesel hose -Ret Fuel Injector Return Line Assembly 3. 7 L Sprinter Van; The injector return line clip retains the fuel return line fitting connector to the injector. Put some shop rags around the filter. Ran existing return line on the 6 injectors in one jug and the 2nd spare return line hooked up at the usual position with the metal clip and stuffed entirely in the second bottle. This replacement fuel line is made to safely transfer fuel and endure in tough underhood and undercar conditions. 00. Replace the broken tee and associated leak line with a new assembly (MB A642 070 81 32) 2. :bash: Took a better part of the day to get my leaky injector out as it wouldn't pop and then I snapped the little male end of the Injection Return Line Assembly that goes into the #1 injector. 0L V6) by OE Supplier now! Replaces 6420708132. This fuel return line connects all five injectors and returns surplus fuel to the tank. May 5, 2019 · So, I'm changing out the fuel filter on our 2013- Nation-J, and low and behold I drop the little cheap and flimsy clip that holds this line on. I wrapped the entire return line and fittings in tin foil to keep it clean. 2011 Sprinter 2500 cargo, 3. Buy this Mercedes-Benz, Sprinter Fuel Return Line (Sprinter 2500, 3500, 3500XD, 3. Fast worldwide shipping! May 2, 2022 · Did an experiment with an extra return line I had lying around and 2 half gallon jugs. 0L V6 2007-2009 Sprinter SPRINTER VAN - EUROVAN - EUROPEAN AUTO PARTS 2007-2009 Sprinter 3. Cylinder Head Rebuild Kit (OM647) $970. It is parked behind a gate and between my house and fence. to/3fWIoB0Transmission Service Cond May 6, 2020 · Was not leaking at all until I removed them to perform a leak-back test. May 22, 2023 · Real dummy move, broke the return line while replacing the fuel filter. On the tough ones, I pulled up enough to get a screwdriver blade under to carefully pry up a bit to release. Buy AngyMeck Fuel Injector Return Line Compatible with Mercedes W906 NCV3 Sprinter 3500 2012-2020 V6 3. I can get Apr 26, 2018 · Fuel Return/Leak Line Removal? Thread starter JerryW; Start date Apr 26, 2018; J. 0 V6 Diesel Fuel Hose Kit. 0 Liter V6 Turbo Diesel Engine Mar 4, 2021 · I was replacing my fuel filter in my 2019 2500 diesel van and while disconnecting the return line (I think that’s what it’s called) the little clip that holds the line onto the filter broke. Can I replace that little male part, or do I need to replace the entire Fuel Injection Dorman Products - 904-952 : Diesel Fuel Injector Return Hose. Goes on top of the fuel injectors to secure the return line bridge. I am making sure that they are properly seated and have tried a number of techniques to get them on. Fuel Injector Return Line [OEM] (Early Sprinter OM642) $137. Remove return line fittings. – Contamination of emissions control systems which could lead to an increase Sprinter Fuel Filter Installation why the fuel filter>fuel pump line must be removed first, otherwise there is no room to twist the fitting). OEM Mercedes fuel Injector return line for some Sprinter Vans made from 2012 forward. 16 2016 Mercedes Sprinter 3500 Fuel Return Line - Fuel Delivery - Bosch - PartsGeek Oct 28, 2017 · The T1N OEM fuel return system pressures are not likely too high, but it appears that the fuel return line in the fuel tank doesn't "dip" far enough down into the fuel tank. 1 diesel, amg line Mar 5 2016 Mercedes Benz Sprinter 2500 Base 4 Cyl 2. Send us your VIN if you'd like to confirm fitment. Many threads on the OM612 fuel line issues, but I recommend starting with the Common Maintenance sticky. It slides into the hose fitting so it’s has to be pried out with a pick. Cindy answered and all I Fuel Injector Return Line Assembly BOSCH 2002-2006 Sprinter SPRINTER VAN - EUROVAN - EUROPEAN AUTO PARTS Hello, New 2002-2003 Sprinter Polymer Fuel Hose Kit. 0L diesel Nov 22, 2015 · No signs of fuel leaking by the filter, it all seems to be coming from just above the alternator. Jun 26, 2024 · i tried to number for the fuel return line o rings that dennis had posted a while ago, dealer says no good?( a000 078 9381) anyone got a good number, or a Feb 22, 2022 · I have a 6 cylinder 3 litter Diesel engine. Fuel Return Line Retainer Clip 2002 & LATER Sprinter SPRINTER VAN - EUROVAN - EUROPEAN AUTO PARTS Hello, New Sprinter I 2002-2006 Sprinter II 2007-2018 3. 0L diesel today and during the struggle to get the fuel hoses off the filter barbs I break off the tiny plastic injector fuel return fitting where it attaches to the main steel fuel return line. com/gbproducts/AC/118862-02690148. 0L: Fuel Injectors - Amazon. I believe that the 10 year old o-rings did not appreciate being removed from their bores. 69. 0L V6 Sprinter Filter Kit With Short Fuel Filter (3-pin moisture sensor) $104. (It has the 2 short 90s at the high pressure pump, the line between the fuel filter and the hard line that goes to the HPFP, and 2 lines that connect back from the return from the fuel rail to the hard line that goes to the tank return. I'd rather change them than zip tie/look for matching O-rings. Sep 11, 2019 · The leak line is a low pressure line used to return unused fuel from the injectors. Of course I can't find the clip, and I'm not going to tear out the filter to try and find it. Metal fuel line clip for all 2. Problem is I simply cannot seem to get the clips on the fuel return line. Mercedes Fuel Return Line - Genuine Mercedes 651070243264 GLK250, Sprinter 2500, Sprinter 3500 May 25, 2022 · 1. com/str/zimaletamotors$22. Feb 17, 2017 · Was replacing some glow plugs and good news, that part went without a hitch but bad news, looks like I managed to break the fuel return fitting on the #3 injector when putting the !@#$% rubber head cover back on. Search. 7 L Sprinter Van; 2004-2006 2. 60. Apr 7, 2019 · The line that broke off is called Fuel injector return leak line. 0L V6 Jan 30, 2022 · Part 8 2007 freightliner sprinter how to remove plastic fuel return line From injector 3. 65. $139. Contact Us : Live Chat or 1-888-511-3595 × Sep 25, 2019 · The tee fitting you broke off forms parts of a Bosch REQUIRED back pressure of 0,5 Bar in the return line for Blurrtech Sprinter injectors. Jan 4, 2019 · Changing my fuel filter on my 2016 Win. I have a new line it is high pressure line with pressed on fittings. Air must be getting in somewhere or in several places? 3. It was a plastic clip and very thin. The clear line near the HP fuel pump (see photos): As I looked at this clear tube (labeled "Tube A"), I saw the fuel level drop about 1/4 inch. 1L Fuel Return Line (Leak Line) Product Details Product Fit : Direct Fit Series : Genuine Mercedes Benz Warranty : 24-month limited warranty Quantity Sold : Sold individually Prop 65 Warning : Aug 19, 2016 · Great day. Here is a pic of the new injector return line and the MoparPartsGiant. 75mm, as it was is compressed and heated while in place the "relaxed" size is probably a touch bigger. 7L, common-rail inline 5-cylinder engines, including OM612 and OM647 in the Sprinter van and the 2004-2006 E320 CDI with engine code OM648. Be careful of the back hose, I've been told it can harden and become brittle. News; New Products SALE; Fuel Injector Return Line (Early Sprinter OM642 Sep 11, 2019 · Essentially the return line precise orifice control is essential for FIE injection performance. Jan 2, 2018 · Hi all, I'm the owner of a 2004 sprinter and I am hopefully nearing the end of my black death experience. I accidentally broke the plastic T fitting that feeds the fuel from the left and right engine injectors back into the main fuel line that leads out of the fuel filter. 0L V6 2010-2013 2010-2012 3. cbpeg ezlboii ezyck jqqto embsanrx jcyerxpvr jbfdd nndytp expb kabcz